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ICWS-200D Automated Coil Winding Station
Category: HOT  Publish Time: 2014-07-30 08:05 

ICWS-200D Automated Coil Winding Station
Price : $0.00
Delivery Fee : $0.00
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 Part NO. : WLFBGseries
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ICWS-200D Automated Coil Winding Station

 
Overview for winding machine



Overview for rewinding machine


Description

A comprehensive fully automatic winding station is required to precisely wind optical fiber to manufacture IFOG coils for tactical & strategic grades .In order to improve this working yield,ICWS-200D is developed which winding machine and unwinding machine is separate. The machine is for making coil outer diameter ≤200mmand fiber coating diameter ≤0.5mm, and the total fiber winding length is ≤5km. The fiber coil is winding by the method of QUADRUPOLAR PATTER or continuously straight winding fiber coil .
Features
A. The machine enable product spool automatically winding and displacement. Both ends of fiber can be swapped freely.
B. Custom-made winding process, including fiber coater diameter, master spool winding slot width and product spool slot width and required tension and etc.
C. Fiber coating diameter programmable precision:0.001mm
D. Master spool winding slot width and product spool slot width programmable precision:0.001mm
E. Splitting axis precision:0.01mm
F. Splitting axis repeatability position precision:0.003mm
G. Adjust fiber tension level within resolution of ±2g; rather stable in the support of closed-loop tension controller.
H. Fiber total length programmable precision:0.1m( resolution of ± 0.3%)
I. While in winding, the fiber on master spool will be discharged automatically
J. unwinding functions available , one is stopping to unwinding during winding of the fiber ; the other is to unwinding for the whole layer
K. Automatically collecting this fiber during un-winding the fiber
L. Locate this zero-point for this main axis and splitting axis    
Optional: Vision system are built for inspecting this whole winding process
(Just for inspecting, not for controlling the progress connected with winding machine)
Application
●Optical fiber sensor system
●Fiber optical Gyroscope
Technical Specifications

Model: ICWS-200D

Type

 

Winding machine

Unwinding machine

Automation

 

Automated

Automated

Configuration

 

Floor type

Floor type

Principal axis case

 

Moveable (Dual main axis case)

Fixed ( Tri main axis

Winding frame max outer diameter

mm

200

230

Splitting max distance

mm

100

60

Winding fiber max coating diameter

mm

≤0.5

≤0.5

Power supply

 

Single-phase AC200V to 230V(10%), 50/60Hz

Single-phase AC200V to 230V(10%), 50/60Hz

Power consumption

Kw

2

1

Principal axis

 

 

 

Principal axis no

 

42 main axis, 2 sub-axis

31 main axis, 2 sub-axis

Principal axis motor

W

0.4KW AC serve motor + reducer

0.4KW AC serve motor + reducer

Assisting axis motor

W

0.4KW AC serve motor + reducer

56 step motor

Principal axis rotating speed (max)

rpm

40

40

Principal axis position precision

degree

1

1

Splitting fiber incorporated

 

 

 

Driving motor

W

400W AC servo motor x2

42 step motor

Shifting speed(max0

mm/second

180

80

Travelling distance(max)

mm

100

70

Control incorporated

 

 

 

Control system

 

CNC control system

CNC control system

Controller

 

K10

K10

LCM displaying moduleone-touch

 

available

LCD displaying screen

Special keyboard

 

[   ]

available

Discharging incorporated

 

 

 

Driving motor

W

[   ]

56 step motor X 2

Axis rotating speed (max)

rpm

[   ]

60

Tension incorporated

 

 

 

Tensioner

pc

2 servo tension controller in closed-loop

1 servo tension controller in closed-loop

Tension control precision

 

Value preset, controllable precision:±2g

Value preset , controllable precision:±2g

Tension sensor

pc

2 special tension controller

1 special tension controller

Tension sensor movable set-up

 

2 1pc for each side

[     ]

Tension sensor movable motor

 

42 step motor

[     ]

Sub-splitting axis distance(max)

mm

40

[     ]

Length meter incorporated

Set

[     ]

Special designed length meter precision±0.3%

Optional: Epoxy delivery system + Ultraviolet heating lamp including stage and holder+ Fiber Bow( a pair)

Software Main Working Interface

Package information
1. Industrial vision system and illumination device
In order to keep the coil winding wellit should be equipped with industrial vision system with fivevisual adjustable device and assistant illumination device which operation is by manually. It adopted the remote switches controlling for the assistant illumination device. 
The CCD system can be amplified 20-100times, it facilitate the fiber winding inspecting clearly
and easily. It substantially save the manpower and improved the quality .
2. Dynamic Length Meter
This device is built-onto the winding machine, it can write the length of the coiled fiber for current layer of the winding bobbin . Its precision can reach ±0.3%; it’s very convenient to record the actual length of the coiled fiber .
3. Epoxy Delivery System
In order to make a good fiber coil, there are two installations for epoxy delivery with temperature controller onto the right or left displacement, which is adjusted by manual.
The epoxy delivery system is built-into heating device and temperature controller, which is to heat the glue and keep it at the exact working temperature. Also it can it can reduce the viscosity of colloid .and to glue symmetrically.

There are two switches and temperature-controller for controlling epoxy delivery onto the main controlling panel. The heater and motor can work when the switch is on, when the switch is off, its heater and motor can be cutting off. 

4. Ultraviolet Solidify Lamp
In order to make this winding well, there is a UV lamp built-into two dimensions stages onto the top of winding machine, which is adjusted by manual. The UV lamp can be activated via remote-control. 
5.Ultraviolet Protective Cover
In order to avoid hurting the workers when operating the Ultraviolet solidify lamp, put down the window shade and cover the gluing device with ultraviolet cover before turning on the Ultraviolet solidify lamp, then turn on the ultraviolet solidify lamp with remote control switch and timing, Turn off the ultraviolet lamp after timing then do other operation.

We can make other optional accessories on request. It is welcomed that you tell us your detailed Requirements.
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