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ICWS-200B Automatic Fiber Coil Winding Station
Category: HOT  Publish Time: 2014-07-30 08:54 

ICWS-200B Automatic Fiber Coil Winding Station
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 Part NO. : ISRFBG–series
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ICWS-200B Automatic Fiber Coil Winding Station


Description 
Model No:ICWS-200B
ICWS-200-B fiber coil winding station is a newly-released machine which can wind the fiber coil for FOGs in the method of CW straight or any other ways like Octupole winding, Dipole Winding and etc. 
Its fiber coil outer diameter is ≤200mm, and its fiber coating diameter is ≤0.5mm,

total fiber winding length is ≤3KM
Feathure
1.Manual operation should be necessary for installation the fiber transition spool and fiber delivery.
Automatic operation is done for product spool fiber winding, automatic splitting, automatic change for fiber transition spool at both side, automatic crossing change and etc.
2. Per customer own requirement, programme can be made for automatic winding, automatic splitting, automatic change and automatic crossing change at any winding method.
3. Winding programme can be custom-made for fiber outer diameter, product spool diameter, transition spool diameter and required tension .
4. Fiber outer diameter programmable precision: 0.001mm
5. Transition Spool winding slot and product spool slot width programme precision: 0.01mm
6.Splitting Axis splitting precision: 0.01mm
7. Splitting Axis Repetition Position Precision: 0.005mm
8. Incorporated into closed-loop tension controller, fiber tension is verystable while winding ( variation: setting ±1.5g). Actual tension is 1/6 of setting data.
9. Total Fiber Length programme precision: 100m, ( variation: setting ± 0.5%).
10. Fiber from transition spool is automatic delivery while winding the fiber coil.
11. Automatic unwinding 2 methods are available, one is to first stopping while winding, then unwinding. The other is to unwinding for the whole layer.
12. Automatic fiber collecting is available while it is in unwinding.
13. Automatic zero-finding is available for main axis and splitting axis programme.
14. Tension alarm for over and off the limits is available.
15. Fiber broken protection set-up is available.
16. Automatic fiber coil compensation is available.
17. Designing method: transition spool can automatically cross and change compared to the conventional  QUADRUPOLAR winder which transition spool is unchangeable. It can be winding the fiber coil at any method with direct winding, Dipole Winding , Quadrupole Winding, Octupole Winding and hexadecapole winding , cross winding and cross-free winding and etc.
Application
●Optical fiber sensor system
●Fiber optical Gyroscope
Specification

Model

ICWS-200B

Main Axis Case

Moveable (Dual Main Axis Case)

Windable Bobbin Outer Diameter (max)

mm

200

Splitting Distance (max)

mm

80

Windable Fiber Diameter(max)

mm

0.5

Power Supply

Single phase AC200V to 230V(10%), 50/60Hz

Power Consumption

Kw

4

Dimensions (LXWXH)

mm

1600*1100*1960

Main Axis

Main Axis No

82pcs main axis,6pcs sub-main axis

Main Axis Motor

W

4750W AC servo motor + fine reducer

Sub-main axis motor

W

100W AC servo motor

Main Axis rotating speed (max)

rpm

40

Main Axis Position Precision

degree

1

Splitting Set-up

Splitting axis no

3+2Dual Main Axis Case Moveable

X Axis driving motor

W

400W AC Servo Motor

X Axis Distance (max)

mm

200

X Axis Stepping Precision

mm

0.005

X Axis Repetition Precision

mm

0.005

Y Axis driving motor

W

200W AC Servo Motor

Y Axis Distance (max)

mm

150

Y Axis Stepping Precision

mm

0.005

Y Axis Repetition Precision

mm

0.005

Z Axis driving motor

W

400W AC Servo Motor(With Arrester)

Z Axis Distance (max)

mm

150

Z Axis Stepping Precision

mm

0.005

Z Axis Repetition Precision

mm

0.005

X/Y/Z Displacement Speed (max)

mm/second

120

Left Main Axis Case Moveable Motor

56 Step-Motor

Left Main Axis Case Stepping distance(max)

mm

60

Left Main Axis Case Stepping Speed (max)

mm/second

50

Left Main Axis Case Stepping Precision

mm

0.01

Left Main Axis Case Repetition Precision

mm

0.005

Right Main Axis Case Moveable Motor

56 Step Motor

Right Main Axis Case Stepping distance(max)

mm

60

Right Main Axis Case Stepping Speed (max)

mm/second

50

Right Main Axis Case Stepping Precision

mm

0.01

Right Main Axis Case Repetition Precision

mm

0.005

Control incorporated

Controlling System

Special CNC controlling system

Controller

K12

LCM Display

10”TFT   Touch LCD

Tension Sensor

Tensioner

Set

Closed-loop Servo Tension Controller

Tension controllable precision

Data settable, precision :±1.5g

Tension Sensor

pc

2 sets special tension sensor

Length-meter

Set

Special designed length meterprecision: ±0.3%

Option

Image Collecting System

set

CCD camera vision system+ fivevisual adjusting stage/holder

Single-layer length meter

set

2 setslength metering precision1%

Sub-splitting set-up

set

2 sets special set-up

Package information
Main parts for Winding Station
1.Driving device for accumulating wire spool
The device is very lightweight since it is acted as passive interchangeable part. It is comprised of  accumulating wire spool fixature, pay-off active device and coordinated transposition position.     

2、System for closed-loop tension and coordinated transposition position. for accumulating wire spool
3、Controlling chassis for Main frame:
The special main controlling system is for 10 axis controlling, it keeps strong/weak current departed.
4. Fivevisual Driving Device
The device can support precise moving and position at X/Y/Z ( advanced servo motor+ precise ball screw+ bearing are built-into) and rotating movement on the left/right platform. It can satisfy the accumulating wire spool departure, movement, interchange and building while coordinated transposition.
5. Precise main axis and servo-driving
2 sets of precise main axis are built-onto the winding station, which can support higher rotation precision. Driving is built with advanced servo-motor and planet gear reducer, which can support the runing balance and précising.
6.Maincontrolling panel
It is designed by 10” touchable screen, which is easy to read.

7. Industrial vision system and illumination device
In order to keep the coil winding well,it should be equipped with industrial vision system with fivevisual adjustable device and assistant illumination device which operation is by manually. It adopted the remote switches controlling for the assistant illumination device.
The CCD system can be amplified 20-100times, it facilitate the fiber winding inspecting clearlyand easily. It substantially save the manpower and improved the quality .
We can make other optional accessories on request. It is welcomed that you tell us your detailed Requirements.
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